Factory introduction:
The factory establishment specifications are brought in the following tables:
Building specifications:
- 3 industrial sheds of following dimensions:
- Offices are located in 3 stories with a total area of 1530m2 (consisted of employees offices, accomodations and management part
- Chillers section in ….. 288m2
- Electrical section in two stories ….. 114m2
- Employee rooms ….. 92.5m2
- Power post in ….. 55.2m2
- Waste storages in ….. 153.14m2
- Total area of industrial and nonindustrial part is 8545 m2 as indicated in appendix1
dimensions | functionality | |
Shed #1 | 91m×24.7m=2250 m2 | production lines |
Shed #2 | 91m×24.7m=2250 m2 | preform production, water refinery, raw material storage |
Shed #3 | 72.5m×24.7m=1812.5 m2 | pipe work facilities |
Main machinery of production line:
- Production and packing line of 25000 btl/hr capacity- SACMI Italy
- Preform production line of 20000 segment/hr capacity- SACMI Italy
- Bottle Cap rotary production line of 50000 segment/hr capacity- SACMI Italy
List of the machinery in the production line:
number | machinary |
manufacturing company |
function |
capacity |
details |
1 |
water treatment |
ICE-France |
chemical-microbial treatment |
24 m3/hr |
filter sands: 10U,5U,1U,0.22U |
2 | CCM |
SACMI-Italy |
bottle cap production |
800 cap/min |
product QC , using CVS technology |
3 |
IPS 12.5 |
SACMI-Italy |
12.5 gr preform production |
22000 preform/hr |
single-span short-30 |
4 |
IPS 27 |
SACMI-Italy |
27 gr preform production |
17500 preform/hr |
single-span short-30 |
5 |
COMBI blow molder+ filler |
SACMI-Italy |
blower + bottle capping |
25200 btl./hr 36000btl./hr |
twin 0.5 lit. mold and clear room |
6 |
OPERA 300 |
SACMI-Italy |
labler |
max. 40000 btl./hr |
highest quality material are used |
7 |
SMI SM502F |
SMI-Italy |
shrinking device |
85 box/min |
capable to use colored films |
8 |
Twin pack Metel |
Twin pack- Italy |
handle fixer |
90 box/min |
highest quality material are used |
9 |
Paletizer |
SACMI-Italy |
placing boxes on pallet |
45 pallet/hr |
fully automatic and totally safe |
10 |
HELEX 3 |
ROBOPACK- Italy |
strech banding of pallet |
50 pallet/hr |
|
11 | CIO |
SACMI-Italy |
cleansing and detergency |
double 2000 liter of chemical |
cleansing inside of the tanks, pipes and filters |
List of supplementary devices of production line:
number |
equipment | number | manufacturer | capacity | details |
1 | 40-bar compressor | 1 | ABC, SPAIN | 38.5 m3/min | oil free- distillation dryer and private cooling tower |
2 | 40-bar compressor | 2 | Havasan, Iran | 506 m3/min | distillation dryer and joint buffer tank |
3 | 2-ton boiler | 1 | Ab Band, Iran | 3 ton/hr | with softener and di-operator |
4 | warm water batch | 2 | Shufage kar, Iran | 802000 btu/hr | parallel installation |
5 | chiller | 2 | Frico- Italy | 265,912 kcal/hr | steel pipe line and air conditioner channel |
6 | chiller | 3 | Frico- Italy | 105,35 kcal/hr | steel pipe line and air conditioner channel |
7 | chiller | 1 | Frico- Italy | 167,7 kcal/hr | steel pipe line and air conditioner channel |
8 | 15-bar compressor | 2 | Keiser, Germany | 2.96 m3/min | private distillation dryer and 3 joint buffer tanks |
9 | 2000-400 Transformator | 2 | Kangan transfo- Iran | 2000 kVA | a separate capacitor bank for each |
10 | Daily-used water tank | 1 | Mobadel tank- Iran | 250 m3 | installed in a separate building |
11 | power branch | 1 | Power organization of the province | 202 MW | fed from a private line from the post |
12 | gas branch | 1 | Gas organization of the province | 1000 pound | equiped with a standby line |