Factory

Factory introduction:

The factory establishment specifications are brought in the following tables:

 

Building specifications:

  • 3 industrial sheds of following dimensions:

 

  • Offices are located in 3 stories with a total area of 1530m2 (consisted of employees offices, accomodations and management part
  • Chillers section in ….. 288m2
  • Electrical section in two stories ….. 114m2
  • Employee rooms ….. 92.5m2
  • Power post in ….. 55.2m2
  • Waste storages in ….. 153.14m2
  • Total area of industrial and nonindustrial part is 8545 m2 as indicated in appendix1
dimensions  functionality
Shed #1 91m×24.7m=2250 m2 production lines
Shed #2 91m×24.7m=2250 m2 preform production, water refinery, raw material storage
Shed #3 72.5m×24.7m=1812.5 m2 pipe work facilities

Main machinery of production line:

  • Production and packing line of 25000 btl/hr capacity- SACMI Italy
  • Preform production line of 20000 segment/hr capacity- SACMI Italy
  • Bottle Cap rotary production line of 50000 segment/hr capacity- SACMI Italy

 

List of the machinery in the production line:

number machinary

manufacturing company

function

capacity

details

1

water treatment

ICE-France

chemical-microbial treatment

24 m3/hr

filter sands: 10U,5U,1U,0.22U

2 CCM

SACMI-Italy

bottle cap production

800 cap/min

product QC , using CVS technology

3

IPS 12.5

SACMI-Italy

12.5 gr preform production

22000 preform/hr

single-span short-30

4

IPS 27

SACMI-Italy

27 gr preform production

17500 preform/hr

single-span short-30

5

COMBI blow molder+ filler

SACMI-Italy

blower + bottle capping

25200 btl./hr 36000btl./hr

twin 0.5 lit. mold and clear room

6

OPERA 300

SACMI-Italy

labler

max. 40000 btl./hr

highest quality material are used

7

SMI SM502F

SMI-Italy

shrinking device

85 box/min

capable to use colored films

8

Twin pack Metel

Twin pack- Italy

handle fixer

90 box/min

highest quality material are used

9

Paletizer

SACMI-Italy

placing boxes on pallet

45 pallet/hr

fully automatic and totally safe

10

HELEX 3

ROBOPACK- Italy

strech banding of pallet

50 pallet/hr

11 CIO

SACMI-Italy

cleansing and detergency

double 2000 liter of chemical

cleansing inside of the tanks, pipes and filters

List of supplementary devices of production line:

number

equipment number manufacturer capacity details
1 40-bar compressor 1 ABC, SPAIN 38.5 m3/min oil free- distillation dryer and private cooling tower
2 40-bar compressor 2 Havasan, Iran 506 m3/min distillation dryer and joint buffer tank
3 2-ton boiler 1 Ab Band, Iran 3 ton/hr with softener and di-operator
4 warm water batch 2 Shufage kar, Iran 802000 btu/hr parallel installation
5 chiller 2 Frico- Italy 265,912 kcal/hr steel pipe line and air conditioner channel
6 chiller 3 Frico- Italy 105,35 kcal/hr steel pipe line and air conditioner channel
7 chiller 1 Frico- Italy 167,7 kcal/hr steel pipe line and air conditioner channel
8 15-bar compressor 2 Keiser, Germany 2.96 m3/min private distillation dryer and 3 joint buffer tanks
9 2000-400 Transformator 2 Kangan transfo- Iran 2000 kVA a separate capacitor bank for each
10 Daily-used water tank 1 Mobadel tank- Iran 250 m3 installed in a separate building
11 power branch 1 Power organization of the province 202 MW fed from a private line from the post
12 gas branch 1 Gas organization of the province 1000 pound equiped with a standby line